ENGINEERED PIPELINE HARDWARE

HDPE Pipes, Fittings & Flanges Systems

Certified PE100 and PE80 high-density polyethylene piping systems engineered for municipal potable water transmission, natural gas networks, industrial chemical lines, and high-pressure drainage infrastructure.

20–1600mm Diameter Range
PN6–PN16 Pressure Rating
SDR11 / 17 Dimension Ratio
IS & ISO Standard Certified
Explore 4 Product Families arrow_downward receipt_long Direct Pipeline RFQ
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PlastoGuard HDPE Fittings Overview Family
Electrofusion & Butt Fusion Jointing 20 mm to 630 mm
PRODUCT PORTFOLIO DIRECTORY

Four Core Piping Product Families

Explore complete dimensional ranges, pressure classes, and technical specifications for each jointing method.

SECTION 01 PE100 • SDR11 / SDR17
Electrofusion Coupler and Fittings Family Embedded Heating Coils

1. Electro Fusion Fittings

High-integrity electrofusion sockets equipped with precision copper heating wire coils and visual fusion indicator pins. Ideal for pressurized potable water networks, municipal distribution, and natural gas lines where trench clearance is tight.

Size Span: 20 mm to 630 mm
Pressure Class: SDR11 (PN16) & SDR17 (PN10)
Key Products: Couplers, 90°/45° Bends, Tees, Reducers, Saddles
View Electrofusion Catalog arrow_forward 8 Models Available
SECTION 02 SHORT & LONG SPIGOT • UP TO 1200 MM
Butt Fusion Molded Bends and Fittings PE80 & PE100 Virgin Resin

2. Butt Fusion Fittings

Precision injection-molded spigot fittings designed for heavy hydraulic butt-welding machines. Segmented into compact Short Spigot models for tight trench clearances and extended Long Spigot designs dual-compatible with electrofusion couplers.

Size Span: 20 mm to 1200 mm
Pressure Class: PN6, PN10, PN16 (SDR11, SDR17, SDR21)
Spigot Types: 2.1 Short Spigot (8 Types) & 2.2 Long Spigot (7 Types)
View Butt Fusion Catalog arrow_forward 15 Models Available
SECTION 03 STEEL REINFORCED • DIN / ANSI / BS
Steel Reinforced Flanges and Backing Rings High Torque Retention

3. Flanges & Backing Rings

Engineered slip-on backing flanges with encapsulated carbon steel inserts preventing bolt-hole deformation under extreme torquing. Compatible with HDPE, PP, PVC, and metallic pipelines under DIN 2501, ANSI B16.5, and BS10 standards.

Size Span: 20 mm to 1600 mm
Drilling Standards: DIN 2501 (PN10/16), ANSI B16.5 (#150), BS10
Configurations: Steel Reinforced PP, Blind Flanges, SS304/SS316, Puddle, Spacers
View Flanges Catalog arrow_forward 5 Configurations
SECTION 04 IS 8360 (PART 2 & 3) • ISO 4427
Fabricated Segmented Bends and Tees Machine-Welded Segments

4. Fabricated Pipe Fittings

Segmented multi-piece pipeline fittings machine-welded on automatic fitting fabrication machines. Engineered in 22.5°, 45°, 60°, and 90° angles (2, 3, and 4-piece designs) with customizable bending radii (R=1.0D and R=1.5D) and air-valve branching manifolds.

Size Span: 20 mm to 630 mm
Pressure Class: PN6, PN10 & PN16 (PE80 & PE100)
Standards: IS 8360 Part 2 & Part 3, ISO 4427 Part 3
View Fabricated Catalog arrow_forward Custom Radii & Angles
SYSTEM COMPARISON MATRIX

Technical Comparison Across Jointing Technologies

Compare fusion methods, pressure capabilities, and certified engineering standards to specify the exact configuration for your pipeline project.

Category / System Jointing Method Diameter Range Pressure Rating Applicable Standards Primary Applications
1. Electro Fusion arrow_outward Embedded wire heating coils via automated control box 20 to 630 mm SDR11 (PN16) / SDR17 (PN10) ISO 4427-3, EN 12201-3 Potable water mains, gas networks, tight trenches
2. Butt Fusion (Short) arrow_outward Hot plate fusion welding for compact machines 20 to 1200 mm PN6, PN10, PN16 ISO 4427-3, DIN 16963 Large diameter water transmission, industrial effluents
2. Butt Fusion (Long) arrow_outward Extended spigots compatible with electrofusion or butt weld 20 to 800 mm PN10, PN16 (SDR11 / 17) ISO 4427-3, EN 1555-3 Dual-method installations, plant piping, distribution loops
3. Flanges & Rings arrow_outward Slip-on steel-reinforced bolts & metallic backing 20 to 1600 mm PN10 & PN16 DIN 2501, ANSI B16.5, BS10 Valve stations, pump headers, transition to metal pipes
4. Fabricated Fittings arrow_outward Automatic machine-welded segmented multi-piece seams 20 to 630 mm PN6, PN10, PN16 IS 8360 (Part 2 & 3), ISO 4427-3 Custom angle bends (22.5°–90°), air valve branches, headers
biotech

100% Virgin PE100 Resin

Formulated from high-density pre-compounded black polyethylene with optimal carbon black dispersion, providing superior Slow Crack Growth (SCG) resistance and minimum 50-year service life.

MRS 10.0 MPa Certified
precision_manufacturing

Fully Automatic Fabrication

Our multi-angle hydraulic fabrication machines guarantee precise angular alignment, consistent heating cycles, and zero weld seam bead distortion for multi-segmented elbows and branching tees.

IS 8360 Rigorous Compliance
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Hydrostatic Pressure Testing

Every batch undergoes burst pressure, tensile elongation, and long-term 80°C hydrostatic testing in accordance with ISO 4427 to ensure zero leaks in high-pressure water and gas pipelines.

100% Quality Inspected
FAST QUOTE TURNAROUND

Request an Industrial Pipeline Quote

Submit your Bill of Quantities (BOQ), required SDR pressure ratings, and delivery destinations. Our technical piping desk provides formal estimates within 2 to 4 business hours.

Direct technical evaluation by PlastoGuard piping division • Response within 2–4 business hours